Production line automation

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Object counting and classification

Continuous counting and classification of products in a flow, on a conveyor or production line

Defect and reject inspection on a conveyor

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Belt and surface defect inspection

Detection of surface defects, print and marking quality issues, anomalies and cuts on belts

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Granulometric composition analysis

Analysis of granulometric composition and fractions, detection of oversize particles and foreign objects on a conveyor

Unified product line

Three STATANLY products for automated conveyor control

All three areas use computer vision, an industrial video control point, a web interface, an event archive, reports and integration with enterprise systems.

Counting and classification

When exact quantity and product type in the flow matter

The system analyzes the camera video stream, detects objects, tracks their movement, prevents double counting and forms counters by class: white bread, dark bread, edge pieces, packages, parts, raw materials or other product types.

Counting through a line, area or production zone.
Classification by type, color, shape, packaging and quality attributes.
Event log, dashboards, video stream settings and evidence frames.

Open counting page Software is included in the Russian software registry

White bread counting — **Flow example**Counting bakery products on a conveyor.

Reject and defect inspection

When you need to automatically see the reject, defect type and deviation location

The solution records surface defects, cuts, chips, cracks, print issues, marking errors and completeness violations. The operator receives an event with a frame, coordinates, defect class and statistics by shift, batch and line.

Real-time defect detection and classification.
Segmentation of the reject area, coordinates, dimensions and evidence images.
Event delivery to HMI, SCADA, MES, ERP or reject systems.

Open defects page Software is included in the Russian software registry

Main screen of the defect inspection system — **Defect dashboard**Events, defect types, statistics and evidence frames.

Real-time defect inspection system in operation — **Real time**Reject detection and visual confirmation of the event.

Defect segmentation — **Segmentation**Localization of the defective area and deviation classification.

Technonicol surface defect case — **Cases**Inspection of surfaces, print, fabric and industrial products.

Granulometry

When material quality must be visible between lab samples

The system continuously analyzes the material flow on the conveyor and calculates fraction distribution, average size, D10/D50/D90, oversize, foreign objects, volume and process dynamics.

Fractional composition and oversize control without stopping the line.
Dashboards for the operator, process engineer, site manager and executive.
Archive of measurements, events, frames and integration with process control systems.

Open granulometry page Software is included in the Russian software registry

Main screen of the granulometric analysis system — **Main screen**Video stream, measurements, distributions, trends and camera statuses.

Real-time operation of the granulometry system — **System operation**Material analysis and metric calculation in the flow.

Material segmentation for granulometric analysis — **Segmentation**Particle and area extraction for fraction calculation.

STATANLY software is included in the Russian software registry

Solutions for object counting, defect inspection and granulometric analysis are delivered as software or as a software-hardware complex: video streams from web/IP cameras, detection, classification, segmentation, tracking, reports, event archive and integrations with production systems.

Software registry page Registry record Documentation Accreditation

Industries

Where this is especially useful

The platform is used where products, raw materials or materials move in a flow and manual control cannot provide enough speed, accuracy and evidence.

Mining

Granulometry, oversize and foreign object control, conveyor load monitoring and risk reduction for crushing equipment.

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Food industry

Counting bread, edge pieces, packages and semi-finished products; quality, completeness and reject control on the line.

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Retail and distribution

Counting goods and packages, sorting, zone passage control and event confirmation by frame.

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Packaging and FMCG

Flow control before filling, packaging, marking and rejection, with statistics by batch and shift.

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Mechanical engineering

Checking part presence, completeness, assembly operations, surface defects and correct position.

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Construction materials

Control of raw materials, granulometric composition, surfaces, marking, and quality of belts, slabs, rolls and sheets.

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Want to choose the right solution for your line?

We start with the task: what moves on the conveyor, what must be counted or controlled, what accuracy is required, which systems must be connected and where the camera should be placed.

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